Product Description:
Customized Aluminum Die Casting Molds, precision-engineered for manufacturing lightweight, high-strength parts for automotive and motorcycle applications. Designed for OEMs, Tier-1 suppliers, and aftermarket manufacturers, these molds enable efficient mass production of complex components such as engine brackets, transmission housings, motorcycle frames, and chassis reinforcements.O our molds deliver exceptional dimensional accuracy, surface finish, and durability—ensuring compliance with industry standards like IATF 16949 and ISO 9001.
Features:
- Ultra-Precision Die Casting
- CNC-machined cavities with ±0.05mm tolerance for defect-free, net-shape parts.
- Multi-slide systems and conformal cooling channels to reduce cycle time by 20%.
- Premium H13 tool steel with hardened surfaces (HRC 48–52) for 300,000+ cycles.
- Anti-wear coatings (e.g., TiN) to resist aluminum adhesion and thermal stress.
- Fully adaptable to part geometries: thin walls (<2mm), ribs, and intricate logos.
- Modular design for quick updates to accommodate de new models.
- Optional IoT sensors for real-time monitoring of temperature, pressure, and wear.
- Seamless integration with CAD/CAE software for rapid prototyping and simulation.
- Reduced energy consumption via optimized cooling systems.
- Supports recycled aluminum alloys to meet sustainability targets.
Technical Parameters:
| Parameter | Value |
| Heat Treatment | Annealing, Quenching, Tempering, Etc. |
| Surface Treatment | Polishing, Sandblasting, Anodizing, Etc. |
| Processing Technology | CNC Machining, Drilling, Milling, Turning, Etc. |
| Material | Aluminum Alloy |
| Casting Method | Casting |
| Inspection | 100% Inspection |
| Packaging | Wooden Cases, Cartons, Pallets, Etc. |
| Application | Automotive |
| Tolerance | ±0.1mm-±0.5mm |
| Drawing Format | PDF, DWG, IGS, STP, Etc. |
Manufacture Process:
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity.
